Así es la mayor máquina de impresión 3D para la industria

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CLAVES:

  • Ha sido desarrollada entre Ibarmia, Tecnalia y la Universidad del País Vasco.
  • Está pensada para fabricar y reparar grandes piezas industriales.
  • Permite fabricar piezas desde cero, pero sus creadores creen que el mayor potencial está en la reparación y mantenimiento de piezas industriales.

La han desarrollado entre el fabricante vasco Ibarmia, el centro de investigación Tecnalia y la Universidad del País Vasco, y está pensada para fabricar y reparar grandes piezas industriales.

Con esta máquina, denominada ADD+PROCESS, se tarda dos horas en fabricar una pieza que mida 1,5 metros de altura, por otro metro y medio de ancho y de profundidad. Pero su tamaño le permite crear prototipos y piezas de grandes dimensiones, de hasta 1,6 metros de longitud, así como de reparar piezas de alto valor para sectores como el de la automoción, el aeronáutico o la máquina-herramienta.

La fabricación mediante impresión 3D o aditiva (AM: Aditive Manufacturing) es lo contrario a la fabricación “sustractiva”, que es una de las formas de producción tradicional: partiendo de un trozo de material (madera, metal, piedra, etc.), se van eliminando capas hasta llegar a la forma deseada. La fabricación aditiva, sin embargo, parte de un material en forma de hilo o polvo que construye una forma tridimensional, depositando este material fundido a partir de un modelo digital. Los productos 3D pueden personalizarse al máximo para cada usuario final, cosa que no ocurre con la fabricación de productos a gran escala.

[section label=”¿Cómo funciona?” anchor=”¿Cómo funciona?”]

¿Cómo funciona?

Es una máquina láser, que funciona de la siguiente manera: a través de cuatro boquillas externas se emite un polvo muy fino de la aleación metálica deseada y, al aplicarle calor mediante láser, el polvo se derrite. El “magma” metálico se solidifica casi al instante, en apenas unas décimas de segundo, y así se va creando, capa a capa, la figura que se desea.

Todo el proceso se realiza en un entorno libre de oxígeno, que se consigue aplicando gas argón.

TECNALIA. Ibarmia, la UPV/EHU y Tecnalia presentan la mayor máquina de impresión 3D para la industria. 4 de noviembre 2015 [consultado 28-12-2015]. Disponible en: http://www.tecnalia.com/es/industria-transporte/notas-prensa/ibarmia-la-upvehu-y-tecnalia-presentan-la-mayor-maquina-de-impresion-3d-para-la-industria.htm

[section label=”¿Para qué sirve?” anchor=”¿Para qué sirve?”]

¿Para qué sirve?

La fabricación aditiva es ideal para crear piezas únicas o donde, con la técnica habitual, el despilfarro de material es enorme. En el sector aeronáutico, por ejemplo, se llega a desperdiciar en viruta el 80%; por supuesto una parte se recicla, pero el proceso es claramente ineficiente“, comenta Koldo Arandia, director general de Ibarmia. Esta compañía, fundada hace 62 años, está especializada en la fabricación de máquinas herramienta, y desde 2009 ha puesto el foco en los desarrollos de alta tecnología.

Esta máquina en concreto (sobre la que Ibarmia tiene los derechos exclusivos de comercialización) permite fabricar piezas desde cero, pero sus creadores creen que el mayor potencial está en la reparación y mantenimiento de piezas industriales. “Detectamos un nicho donde grandes piezas ya fabricadas se quedan obsoletas o se oxidan, y se sustituyen por otras nuevas. Con esta tecnología se pueden arreglar o adaptar a las nuevas necesidades que tenga la empresa. Y eso significa grandísimos ahorros de costes“, defiende Arandia.

El de la reparación y mantenimiento es un mercado mucho más grande que el de prototipado, uno de los que más se suele asociar con la impresión 3D. Las tecnologías de simulación reducen enormemente la necesidad de producir piezas reales. Además, muchos de los prototipos se pueden hacer en plástico, que es más barato que el metal“, apunta Agustín Sáenz, director de Industria y Transporte de Tecnalia.

Documento relacionado en Thinknowa:

A falta de cifras oficiales de mercado, el de reparación es un mercado que, como mínimo, mueve cientos de millones de euros anuales. “El 90% ó 95% de las piezas industriales son metálicas“, recuerda Sáenz.

En realidad, ADD+PROCESS es una máquina híbrida: es decir, además de la función de fabricación aditiva, permite taladrar, tornear y fresar. “Esto ofrece una funcionalidad mayor, la hace mucho más versátil“, señala Arandia.

El invento parte de un millón de euros, en función de las características del modelo. Ahora bien, la modularidad del desarrollo hace posible integrar la parte de fabricación aditiva en una máquina cualquiera de Ibarmia.

[section label=”Un ejemplo de colaboración” anchor=”Un ejemplo de colaboración”]

Un ejemplo de colaboración

Este desarrollo constituye un claro ejemplo de la apuesta de las 3 organizaciones involucradas por las prioridades de especialización inteligente RIS3 de Euskadi, en este caso por la fabricación avanzada. Al mismo tiempo, se trata de un proyecto que muestra los beneficios de la colaboración entre agentes del conocimiento, la tecnología y del ámbito empresarial. De hecho, ha sido esta colaboración la que ha hecho posible que esta máquina esté ya en el mercado y que una pyme como IBARMIA consiga sacar adelante esta herramienta en un plazo de tan solo 9 meses.

La máquina ADD+PROCESS fue presentada con gran éxito durante la pasada feria EMO de Milán y estará al servicio de las empresas en las instalaciones de TECNALIA en el Parque Tecnológico de Donostia-San Sebastián, donde se podrá comprobar in situ sus posibles aplicaciones en los diversos sectores industriales. Permitirá asimismo continuar con tareas de I+D+i asociadas a la mejora de los procesos de fabricación aditiva, a estudiar el comportamiento de los materiales y al desarrollo de nuevas aplicaciones.

El proyecto de desarrollo cuenta con el apoyo del Gobierno Vasco a través del programa Basque Industry 4.0 gestionado por SPRI y del Ministerio de Economía y Competitividad dentro del instrumento Retos Colaboración 2015.

[section label=”La tecnología del futuro” anchor=”La tecnología del futuro”]

La tecnología del futuro

La fabricación mediante impresión 3D o aditiva está incluida en la lista de las diez tecnologías con mayor capacidad de mejorar nuestra calidad de vida, transformar el tejido productivo y contribuir a proteger el planeta, según el World Economic Forum y todo apunta a que es la tecnología que va a cambiar los procesos de fabricación en múltiples campos y sectores de actividad. Es además una de las tecnologías clave que da soporte a la estrategia Industry 4.0 en la que se está trabajando a nivel global y para la que Euskadi está definiendo su propio itinerario.

IBARMIA. Ibarmia presenta con gran éxito la mayor máquina híbrida que combina fabricación aditiva y mecanizado. 11 de noviembre 2015 [consultado 28-12-2015]. Disponible en: http://www.ibarmia.com/es/actualidad/ibarmia-presentacion-exito-hibrida-aditiva-mecanizado

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